Automatic object counting software – smart solution for food production & packaging lines

SmartCount Vision uses AI computer vision to count products in real time and help businesses reduce cost and error on production lines.

Overview

BSP is proud to introduce SmartCount Vision – the next-generation automatic product counting solution powered by state-of-the-art AI Computer Vision technology, designed to help businesses optimize production processes, eliminate errors, and significantly reduce costs.

Are you facing these challenges?

  • Employees manually counting cookies, fruits, snack packs, bread, cans… on the conveyor belt → time-consuming, tiring, and prone to mistakes.
  • Actual quantities don’t match inventory reports → affecting stocktaking, supplier payments, and customer trust.
  • Need real-time production tracking, but mechanical sensors (photoelectric, weighing) are expensive, difficult to install, or unsuitable for products with varying shapes and sizes.
  • Want to upgrade to Industry 4.0 but budget is limited?

Key Features

  • Up to 99.8% counting accuracy even at high speeds (dozens to hundreds of items per second, depending on configuration).
  • Detects and counts multiple object types simultaneously, including cookies, bread, candies, fruit (mango, dragon fruit, banana, and orange), vegetables, snack packs, boxed cakes, and bottles.
  • Works with existing cameras (industrial webcams, IP cameras, USB cameras) – no need for costly new hardware.
  • Supports both offline (on-premise) and cloud modes (remote monitoring, automated reporting).
  • Optional sorting can distinguish ripe from green fruit and good from defective products.
  • Real-time reports show output by shift, day, and hour, with Excel export and ERP/MES integration via Modbus, MQTT, and REST APIs.
  • Easy retraining for new products – just upload a few dozen sample images, no AI experts required.
  • User-friendly Vietnamese & English interface, quick setup in 1–2 days.

Real Business Benefits

  • Save 70–90% of manual counting time and labor costs.
  • Reduce counting errors to below 0.2–0.5% → highly reliable production data.
  • Early detection of missing or defective items → minimize material waste and customer complaints.
  • Boost line productivity without stopping the conveyor for manual checks.
  • Scales across raw material input, mid-process checks, and final packaging output.

Real-world Applications Already Deployed

  • Bakery and confectionery factories can count cookies, chips, and soft candies on packaging lines.
  • Fruit processing facilities can count dragon fruit, mango, banana, and rambutan before boxing.
  • Frozen food workshops can count spring rolls, dumplings, and steamed buns.
  • Agricultural packaging lines can count durian, jackfruit, and coconut.
  • SmartCount Vision is more than just counting software – it’s a reliable assistant that accelerates your journey toward digital transformation and smart manufacturing.
  • BSP offers demos, consultations, and current promotions.
  • Free demo running on your own camera (within 48 hours)
  • Free consultation & detailed quotation
  • Special promotion for contracts signed this month